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1990 Mustang...

Discussion in 'The Turbo "Builds" Board' started by ReiKo, Oct 27, 2009.

  1. ReiKo

    Joined:
    Sep 14, 2006
    More progress...

    First and foremost thanks to P.B. for everything he's helping me with...


    Last night took the intake and hooked it up to the bridgeport...
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    Now finding the center of each intake runner...
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    While finding the center of each intake runner measurements where also taken so it would be easier to find the dead center for drilling out the injector bungs...
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    Drilling out the intake...
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    All done...
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    Now to take a final bore head to make it the exact size we need...
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    Injector bungs fit like a glove...
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    Injector bungs will be machined for the proper angle
     
  2. ReiKo

    Joined:
    Sep 14, 2006
    Video of drilling out the intake...
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    Video of final boring head...
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  3. ReiKo

    Joined:
    Sep 14, 2006
    Worked on the car and intake last night...

    First up is the intake...
    Matching up the injector bung to the intake manifold...
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    After that is all done... Time to weld them up...
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    Finished product...

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    Put the heads on the block last night and took the front bumper off...
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    I think this is where the dry sump tank is going to go... Not 100% sure yet
    (Any feed back is appreciated)...
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  4. ReiKo

    Joined:
    Sep 14, 2006
    Last night we finished up the intake manifold and fuel rails...

    A few of the injector bungs where a little too big... So they were taken to the lathe to cut down a little...
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    Once that was done, the manifold was finished up...
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    Now to make the fuel rails...
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    Digital readout to help with the drilling all this time...
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    Fuel rails finished... All is needed left is it weld the AN fittings on the end...
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    Last night bent up the dry sump bracket...
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    But I didn't like it and it broke... So gotta fab up another one... :icon_lol:
     
  5. ReiKo

    Joined:
    Sep 14, 2006
    After finish the fuel rails... We started to machine the fuel rail holders for the intake...
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    Then we drilled the holes for the blocks...
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    Next we tapped the blocks for the bolts...
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    And then we drilled the fuel rails out so we can bolt the rails to the blocks...
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    Wilson 104MM throttle Body...
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  6. ReiKo

    Joined:
    Sep 14, 2006
    Finished welding up the fuel rail hold downs last night a long with a few other things...
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    Finished product
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    Now gotta grind down the injector bungs...
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    All finished...
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    Welding up the dry sump bracket...
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    Gotta finish the dry sump bracket for the bottom and it will be good to go...
     
  7. ReiKo

    Joined:
    Sep 14, 2006
    Got some more done last night...

    Finished the dry sump tank brackets last night...
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    Now to finish the fuel rails...
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    Welding the bungs on the fuel rails...
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    Forgot to take pictures when we were done but I'll get some later...


    Now onto the turbo kit...

    The header flange bolts for some reason where just a little off... So it was decided to use the bridgeport and clearance them...
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    Now the ARP studs needed to be trimmed down a little... The ridge in the middle of the bolt was causing the flanges not to seat properly...
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    Ground them down a little to help seat the flanges...
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  8. ReiKo

    Joined:
    Sep 14, 2006
    Started fabbing the turbo headers last night...
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    Finished the number 3 and 4 cylinder primary last night...

    Number 3...
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    Number 4...
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    Hugging the strut tower...
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    Tomorrow finish up welding the headers and collectors on the passenger side...
     
  9. ReiKo

    Joined:
    Sep 14, 2006
    Finished the passenger side completely now...

    Welded the primaries together at the ends to help with sealing...
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    Then welded up the headers comopletely...
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    Now started making the collectors for the headers...
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    Welding the V band to part of the collector...
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  10. ReiKo

    Joined:
    Sep 14, 2006
    Welding up the whole assembly...
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    Going to start on the drivers side Monday...
     
  11. ReiKo

    Joined:
    Sep 14, 2006
    Last night the drivers head wasn't back from the machine shop so I decided to start welding in the holes in the engine bay... Shocked myself with the tig welder amongest other things... But was able to get some stuff done...

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  12. ReiKo

    Joined:
    Sep 14, 2006
    While Pat was working on the driver's side header...

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    I was grinding down the welds cleaning it up...

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  13. ReiKo

    Joined:
    Sep 14, 2006
    Drivers side almost done...
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  14. ReiKo

    Joined:
    Sep 14, 2006
    Drivers side header...
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    Both Headers
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    Using the tig welder to fill in all the holes (Still learning this tig thing...)
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    Now to make plates to fill in the hood hinge...
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    Hand Shear to make the plates
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    Plate all cut
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    Tacking it in and welding it up...
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    Ground down the top weld to blend it in...
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  15. JPSN95GT

    Joined:
    Sep 17, 2008
    what a nice thread!!!! great build... subscribed...
     
  16. ReiKo

    Joined:
    Sep 14, 2006
    Sneak Peak of the updates...
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  17. ReiKo

    Joined:
    Sep 14, 2006
    The plan with the rear decklid/trunk is to have it to be able to lift off without unhooking the wing... Here's some sneak peak pictures...
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  18. peters89gt

    Joined:
    Feb 7, 2006
    Very nice build. Thanks for the great documentation and pics, please keep them coming, gonna be a beauty.
     
  19. ReiKo

    Joined:
    Sep 14, 2006
    So the original cross metal for the trunk lid was scrapped... Cut up the stock trunk and did this...
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    Then welded in the underside to seal it off...
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    And next is to cut the wing up to improve it and attach it...
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  20. ReiKo

    Joined:
    Sep 14, 2006
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