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motor wont rev past 4500rpm any suggestions?

Discussion in 'LS1, LS2, LS6, LT1, SBC Turbo and other GM Specfic Turbo Tech' started by 9secondz28, Mar 8, 2015.

  1. 9secondz28

    Joined:
    Oct 11, 2011
    ok here is the issue and specs

    car starts and runs great rev in neutral all sound and feels great till it hits 4500 it hits a wall like a rev limiter and if i peg the throttle it will just stay there.
    now driving it will do the same thing even under boost.
    here are the specs and things i have done and changed
    397 stroker lt1
    afr 210 #1101 heads
    custom comp solid roller turbo cam and lifters
    88mm turbo
    th400 jw converter (too tight)
    fast xfi 2.0
    fast xim
    ls7 coils
    tr7 plugs gap .29

    ok first when i built the car it had a billet optispark and msd dig 6 and coil with the fast xfi and this was an issue from day 1 so i sent everything electrical back to each company to have them check to make sure all was up to working spec and everyhting was so fast tech support suggested it was a interference issue between fast and msd ect.
    so with there suggestion i went and upgraded to the xim box and ls7 coils and the fast crank pickup setup and i purchased a cam sensor kit from efi connections.
    well after alot of work it still had the same exact issue! so i contacted brian macy aka turbonova and he built me an opti for just cam signal and i replaced and same issue so that is off the list also below is all the other things i did
    checked valve springs and measured height and shimmed where was needed to all match.
    changed wires and spark plugs and gaps.
    changed coils.
    changed valve train to t&d shaft rockers.
    checked tune and asked a tunner to look over my working tune.
    plenty of fuel actually runs very rich!

    checked and re checked my lash.
    theres probably more i just can think of everything right now but any suggestions i would be greatful cause im at a loss and spent so much time and money also would the torque converter possible be too tight to create this issue? on a good note the car runs great and pulls great till it hits 4500 lol
    thanks everyone
    ok here is the issue and specs

    car starts and runs great rev in neutral all sound and feels great till it hits 4500 it hits a wall like a rev limiter and if i peg the throttle it will just stay there.
    now driving it will do the same thing even under boost.
    here are the specs and things i have done and changed
    397 stroker lt1
    afr 210 #1101 heads
    custom comp solid roller turbo cam and lifters
    88mm turbo
    th400 jw converter (too tight)
    fast xfi 2.0
    fast xim
    ls7 coils
    tr7 plugs gap .29

    ok first when i built the car it had a billet optispark and msd dig 6 and coil with the fast xfi and this was an issue from day 1 so i sent everything electrical back to each company to have them check to make sure all was up to working spec and everything was so fast tech support suggested it was a interference issue between fast and msd ect.
    so with there suggestion i went and upgraded to the xim box and ls7 coils and the fast crank pickup setup and i purchased a cam sensor kit from efi connections.
    well after alot of work it still had the same exact issue! so brian macy aka turbonova built me an opti for just cam signal and i replaced and same issue so that is off the list also below is all the other things i did
    checked valve springs and measured height and shimmed where was needed to all match.
    changed wires and spark plugs and gaps.
    changed coils.
    changed valve train to t&d shaft rockers.
    checked tune and asked a tuner to look over my working tune.
    plenty of fuel actually runs very rich!

    checked and re checked my lash.
    there's probably more i just can think of everything right now but any suggestions i would be grateful cause im at a loss and spent so much time and money also would the torque converter possible be too tight to create this issue? on a good note the car runs great and pulls great till it hits 4500 lol
    thanks everyone
     
  2. Drac0nic

    Joined:
    Feb 28, 2005
    Assuming its the electronics fault seems off base to me. A good thing to check, but definitely not the whole system. Places I would go (not necessecarily in order of difficulty) would be:

    -Are you using a chambered muffler like a Flowmaster? If so they are legendarily horrible for flow and you could be choking.
    -Put a timing tape on your damper if it doesn't have timing marks, and use a timing light to validate that your timing is what your ECU says it is. Weird things have been known to happen here. It goes back to not trusting your electronics.
    -Excessive back pressure within your turbine. You're getting near 400 CID and if the turbo is sized for 350 CID it could be a problem in extreme cases.
    -Validate your valve spring pressure. Pull at least 1 or 2 sets off, then measure them and make sure they are the springs you think they are
    -Do a compression check and see what your cranking pressure is.
    -Validate cam timing. This is especially important if you're getting off readings on the comp check. but the readings are even.
     
  3. 9secondz28

    Joined:
    Oct 11, 2011
    no muffler its a 5" to a 3.5" down pipe about 3.5 ' long
    cam timing is validated i do have a pointer and i have checked with a light
    did a compression test all good as well
     
  4. Hemann

    Joined:
    Sep 2, 2005
    How rich? To rich will do what you are describing.
     
  5. 9secondz28

    Joined:
    Oct 11, 2011
    8
    Very very rich 160lb injectors it's an e85 setup for 1k hp and only running 93 right now I need I dyno tune but wanted to get it reving before I spend the dyno time $250 hr and tuner wants same per hr so it 500 minimum
     
  6. TTF/Ken Staff Member

    Joined:
    Dec 31, 2011
    Its going to be roughly 30% too rich if you're running an E85 tune with 93 octane. If you're running (for example) a .78 lambda then your A/F ratio is 7.56 instead of 11.4.
     
  7. 9secondz28

    Joined:
    Oct 11, 2011
    Well the car and fuel system is setup for large boost and e85 but the basic tune in the car now is for 93 done by cal hartline but with these 160lb injectors they need a dyno or driving with a tuner at hand to setup the inj offset which I personally don't know much on and can't do yet that's 1 reason why it's pig rich
     
  8. TTF/Ken Staff Member

    Joined:
    Dec 31, 2011
    Ah, the way I read it was 93 on the E85 tune. What brand injectors?
     
  9. 9secondz28

    Joined:
    Oct 11, 2011
    The injectors are f.a.s.t
     
  10. Hemann

    Joined:
    Sep 2, 2005
    The injector offset is setup before driving. The Fast 160# injector offset comes with the software.

    When you say very rich. What is the Air Fuel Ratio? Or Lambda number?
     
  11. Drac0nic

    Joined:
    Feb 28, 2005
    Pull plugs and do cuts if you can. If you're fat past 4500 you'll find out the insulator that's farther away from the tip is sooty and the stuff near the tip is fairly well colored.

    Cam timing is done at install time and not done by a timing light. If ignition timing is checked, that's a good thing. As said I'd check the whole curve not just the base timing though.

    Did you ever make any runs and have Cal tweak it? IMO that's where I'd go instead of trying to beat on it with a base tune.
     
  12. TTF/Ken Staff Member

    Joined:
    Dec 31, 2011
    Injector data should be the same for E85 or 93 octane, that's how the OEMs do it (yes, there are differences in how E85 flows through the injector verses gas but it's minor). It should pretty much be a drop in of the data they supply with it. SCT, for instance, supplies injector data for a wide variety of injectors. With proper injector information the only thing which should change with E85 is the A/F ratio and possibly timing.
     
  13. 9secondz28

    Joined:
    Oct 11, 2011
    It does run very fat even though the a/f is at roughly 12.6 I wondered if the 02 was working properly because it's so rich it burns and chokes ya lol as far as cuting the plug I never done so but I can always Google and attempt to do so and cal never seen the car on the dyno because of the cost he's 70 miles away and his rate and dyno rate is very costly I wanted to get bugs worked out so I don't drop a grand or 1500 and can't fix the issue. He did look over my tune and a data log and couldn't come up with anything but maybe a 4-7 swap on the cam by mistake but I double checked and also just swapped wires to see and it ran like crap so I knew it wasn't that.
     
  14. afterfire

    Joined:
    Dec 10, 2012
    Sounds just like what 94cobRa was having issues with, he pulled fuel gradually and the problem went away.
     
  15. 9secondz28

    Joined:
    Oct 11, 2011
    Hmmm can you tell me more maybe in a pm? Do you have a vid of what it was doing?
     
  16. afterfire

    Joined:
    Dec 10, 2012
    Read the last 5 or 6 pages of his build thread for details.
     
  17. actmobmar

    Joined:
    Oct 9, 2010
    Where are you located? Hartline wouldn't work on my car because he couldn't plug into a computer, and he is an hour from me. I have someone here who did my car.
     
  18. 9secondz28

    Joined:
    Oct 11, 2011
    I'm south of him in port st. Lucie it's a distance
     
  19. Drac0nic

    Joined:
    Feb 28, 2005
    What's your acceleration enrichment settings right now? Not sure about how to pull that with an XFI box, but that's where I'd be looking. Get the car to run well without getting into it heavily (If you get into it and you're rich with no AE you're WAY rich) then start adding AE. On a Megasquirt it's added as a function of the injector pulse width. It's plausible that it's too large based on that. I ran into an issue with this in the past. Best to get it running right with zero AE then get the AE figured out.
     
  20. actmobmar

    Joined:
    Oct 9, 2010
    I'm in psl as well
     
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