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Decapped truck injector Static Flow Test video

Discussion in 'EFI Tuning Questions and Engine Management' started by 55Chevy, Jul 13, 2017.

  1. 55Chevy

    Joined:
    Nov 9, 2013
    We video a flow test of 4 injectors:
    2 hole truck
    4 hole truck
    Decapped truck injector
    eBay 80# cheap injector
     
    2nd and MCA like this.
  2. Disney Lincoln

    Joined:
    Feb 14, 2003
    Neat test! The decapped injectors seem to do pretty well.
     
  3. 55Chevy

    Joined:
    Nov 9, 2013
    I'm planning on running decapped injectors in my low boost 4.8 daily. I doubt I'll ever come close to maxing out the 69+ flow of the decapped. Keep in mind as you increase the fuel pressure for every pound of boost the flow would increase. I'd like to do another test increasing the fuel pressure from 58# to 68# then 73#
     
  4. Forcefed86

    Joined:
    Nov 24, 2005
    Unless I’m reading that wrong, That’s not correct…


    Each psi of boost pressure on the injector tip side drops injector flow. So if you run 50psi base and 10lbs of boost your injector is only flowing 40psi of fuel pressure since it is fighting the pressure in the manifold.


    When you install a 1:1 rising rate FPR all it does is negate this effect. It adds 1psi of fuel pressure per pound to keep your injector flowing the same in boost as it does out of boost. Your fuel system/pump then has to account for the added pressure demand required in boost.
     
  5. 55Chevy

    Joined:
    Nov 9, 2013
    The wording was odd, it was a presumption people know when you Boost reference the regulator, even the factory setup, it will increase the pressure up to a certain point.
    "Keep in mind as you increase the fuel pressure for every pound of boost the flow would increase."
    By looking at the base pressure of 58#, I then offered normal boost ranges as options for more testing pressures, to simulate higher Boost levels. We flowed the ebay 80# at 78# fuel pressure they flowed 104#.
    The truck decapped injector with the fuel pressure at 78#.... I'm trying to recall the flow rate... hold that thought.
     
  6. 55Chevy

    Joined:
    Nov 9, 2013
    Just got the text, we setup the flow fixture with the factory regulator, added 20# boost to the regulator:
    The Factory decapped truck injector flowed 78# More than enough to make some decent power.
     
  7. chiaj144

    Joined:
    Apr 13, 2008
    If I'm reading this right you added pressure to your test as is? If so your numbers are not correct. A 1:1 rising rate regulator will not increase flow as boost increases. It will increase pressure at the rail but the differential pressure will remain the same and thus flow will as well.
     
  8. Mnlx

    Joined:
    Sep 20, 2009
    This... It's all about the pressure differential.
     
  9. 55Chevy

    Joined:
    Nov 9, 2013
    Ok, to clarify, the original static flow test was your basic GM setup. We used a factory return style fuel rail, 255L pump, and flowed the injectors.
    In our supplemental flow test on the same 4 injectors, we added 20# of positive pressure to the port on the factory fuel pressure regulator.
    Results: With positive pressure the regulator raised the fuel pressure in turn increased the volume of flow. Stock decapped 69# to 78#
     
  10. 55Chevy

    Joined:
    Nov 9, 2013
    When we added 20# of positive pressure to the factory regulator the pressure increased as did the flow. We observed a flow increase from 69# up to 78#.
    I wouldn't think a stock decapped injector could handle 20#, we have no data on duty cycle. But for guys running 10-15# of Boost the decapped injector should be a great fit. JD
     
  11. chiaj144

    Joined:
    Apr 13, 2008
    You're not getting the point. To perform a proper test you need to add the pressure into the vessel that your injector is firing into to simulate the boost the motor would be seeing. Your test is adding 20lbs of fuel pressure to a naturally aspirated motor, not one with 20lbs of extra pressure in the intake manifold. Add the 20lbs and your injector flow will not increase.
     
  12. 55Chevy

    Joined:
    Nov 9, 2013
    Ok, now this makes sense! You're talking about the potential compression force against the injector correct? With the injector in the intake, how much affect would the boost in the intake change the flow?
    You're the first person to mention an opposing force capable of a marked restriction. Interesting concept. JD
     
  13. 55Chevy

    Joined:
    Nov 9, 2013
    I talked to Richard, he would like someone to show him anyone who owns a fixture to flow injectors against Boost pressure at the injector.
    Not only do they not exist, but you would also have to replicate Boost pressure fluctuations since the intake track doesn't maintain a static boost pressure. Can you show us an example?
     
  14. chiaj144

    Joined:
    Apr 13, 2008
    This isn't a concept it's basic fluid dynamics. You must have differential pressure in order to have flow. If you had 58lbs of fuel pressure at the injector and 58lbs in the intake you would have zero flow. You can increase the flow of the injector by increasing the base pressure as long as you have a strong enough pump. I found an article that can explain it better than I can.

    http://injectordynamics.com/articles/fuel-pressure-explained/

    Hope this makes more sense, cheers.
     
  15. chiaj144

    Joined:
    Apr 13, 2008
    You don't need to flow it against boost pressure it's very simple math.
     
  16. 55Chevy

    Joined:
    Nov 9, 2013
    Interesting information, the point your making consist of a theory not a testing procedure. Long/short. What ever the injector flows statically should stay roughly the same because as the fuel regulator starts to see Boost, any increase in fuel pressure will be counteracted by the same pressure inside the intake. This is very interesting, I do still question the static versus fluctuation in Boost pressure of the intake track during operation. But I finally see what you're saying! Thanks JD
     
  17. chiaj144

    Joined:
    Apr 13, 2008
    Correct as long as you have a boost referenced regulator the injector flow rate will stay the same. Any fluctuation of boost pressure would be corrected by the regulator if it could react quick enough. Cheers.
     
  18. 01ssreda4

    Joined:
    Jun 26, 2017
    Good shit.....whatever you smoked when you were younger. It musta been good, or bad depends on how you look at it.
     
    55Chevy likes this.
  19. Mnlx

    Joined:
    Sep 20, 2009
    So he didn't totally understand the science behind it... what's the big deal? He learned something, and he'll pass it on. That's what the forum is about, and we've all been there. What its not about, is a probie coming in and busting his balls.
     
    55Chevy and 87turbonotch like this.
  20. 2nd

    Joined:
    Apr 26, 2016
    Richard who? Clark?
     
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